Product classification
The Battery Pack End-Of-Line Test System is a comprehensive solution for validating the final quality and performance of energy storage system (ESS) battery modules and PACKs. Designed to simulate real-world operational scenarios, this system ensures each module or PACK meets stringent industry standards before deployment. The system supports high-accuracy testing, data analysis, and efficient testing workflows for large-scale production environments.
Equipment Overview
The ESS Battery Module PACK End-of-Line (EOL) Testing System is a comprehensive solution for validating the final quality and performance of energy storage system (ESS) battery modules and PACKs. Designed to simulate real-world operational scenarios, this system ensures each module or PACK meets stringent industry standards before deployment. The system supports high-accuracy testing, data analysis, and efficient testing workflows for large-scale production environments.
Technical Specifications
1. Module/PACK Compatibility
· Supported Formats: Prismatic, pouch, and cylindrical module/PACK configurations.
· Size Range:
o Minimum: 300 × 200 × 50 mm.
o Maximum: 1,500 × 1,000 × 300 mm.
· Weight Capacity: Up to 200 kg per module/PACK.
2. Electrical Testing Parameters
· Voltage Testing:
o Range: 0–1,000 V.
o Accuracy: ±0.05%.
· Current Testing:
o Range: 0–500 A.
o Accuracy: ±0.1%.
· Capacity Testing:
o Range: 0–1,000 Ah.
o Accuracy: ±0.1%.
· Internal Resistance Testing:
o Range: 0.01–50 mΩ.
o Accuracy: ±0.05 mΩ.
3. Functional Testing
· Key Parameters Evaluated:
o Overvoltage/undervoltage protection.
o Overcurrent/short-circuit protection.
o Temperature monitoring performance.
o SOC (State of Charge) and SOH (State of Health) accuracy.
o Insulation resistance and dielectric strength.
· Cycle Testing: Supports multiple charge/discharge cycles to simulate long-term operation.
4 System Capacity
· Parallel Channels: 8–32 channels (configurable).
· Testing Throughput: Up to 20 modules or PACKs per batch (depending on size and configuration).
5. Data Management
· Real-Time Monitoring: Tracks voltage, current, resistance, and thermal behavior during tests.
· Traceability: Unique ID tracking for each module/PACK.
· Data Logging: High-resolution data storage for performance analysis and fault diagnosis.
· Reporting: Automated generation of customizable test reports.
· Integration: Compatible with MES/ERP systems for centralized monitoring and analysis.
6. Control System
· HMI: 12-inch touchscreen for user-friendly operation.
· Software: Advanced testing software with customizable profiles and real-time monitoring.
· Communication Protocols: CAN, RS485, RS232, and Ethernet for interfacing with BMS.
7. Safety Features
· Electrical Protection: Overcurrent, overvoltage, and short-circuit protections.
· Thermal Monitoring: Alerts for overheating or thermal deviations.
· Emergency Shutdown: Physical and software-activated emergency stop functions.
· Fire Suppression: Optional fire suppression system for high-capacity modules/PACKs.
8. Mechanical Design
· Dimensions: 2,500 × 1,500 × 2,200 mm (customizable).
· Weight: Approximately 3,000 kg.
· Cabinet Structure: Modular design for efficient testing and maintenance.
· Cooling System: Integrated forced-air cooling or optional liquid cooling for high-capacity tests.
9. Power Requirements
· Input Voltage: AC 380V ±10%, 50/60 Hz, 3-phase.
· Power Consumption: ≤120 kW.
10. Environmental Requirements
· Operating Temperature: 15–35°C.
· Humidity: ≤70% RH (non-condensing).
· Environment: Clean and dust-free area recommended for optimal operation.
Applications
· Energy Storage Systems (ESS): Final validation for battery modules and PACKs used in grid stabilization and renewable energy storage.
· Commercial and Industrial ESS: Ensures compliance with quality standards for large-scale deployments.
· Renewable Energy Integration: Tests modules and PACKs designed for solar and wind energy storage systems.
Maintenance and Warranty
· Maintenance Schedule:
o Weekly: Inspect connectors and test interfaces.
o Monthly: Verify calibration of testing instruments.
o Annually: Comprehensive diagnostics and system updates.
· Warranty:
o Standard: 1 year.
o Extended: Optional packages available.
Seamless Integration: Designed to integrate with existing production lines and conveyor systems.
Workflow Optimization: Supports automated test sequences to reduce manual intervention and improve throughput.
Software Compatibility: Can interface with MES/ERP systems for centralized monitoring, production planning, and reporting.
Industry Standards Compliance: Equipment complies with CE, UL, ISO, and IEC safety standards.
High-Voltage Safety: Multiple protections including emergency shutdown, overcurrent, overvoltage, and short-circuit detection.
Thermal and Fire Safety: Built-in thermal monitoring and optional fire suppression systems ensure operator safety.
Ease of Maintenance: Modular design allows quick replacement of components and minimal downtime.
Training and Support: On-site installation, training programs, and technical support available.
Spare Parts Availability: Long-term supply of key components ensures uninterrupted operation.
Custom Solutions: Configurable channels, module/pack sizes, and test protocols to fit different ESS and EV requirements.
Expandable Architecture: Supports future upgrades or additional test stations as production scales.
Our Battery Pack End-of-Line (EOL) Testing System ensures high quality and performance for ESS battery modules and packs:
Grid Stabilization: Balances supply and demand to maintain stable energy distribution.
Renewable Integration: Stores solar and wind energy efficiently for reliable supply.
Smart Grid Support: Real-time monitoring and remote management for optimized operations.
Our systems support EV battery pack assembly lines to guarantee reliability and safety:
Assembly Testing: Verifies functionality and safety of each battery pack.
BMS Verification: Ensures accurate battery monitoring and extended life.
Performance Testing: Simulates real-world charge/discharge conditions.
For industrial battery production, our systems provide:
Large-Scale Testing: Ensures reliable performance in demanding environments.
Custom Solutions: Tailored test protocols for specific industrial needs.
Data Traceability: Real-time monitoring and integration with MES systems.
Built for durability and efficiency, these systems suit a wide range of ESS, EV, and industrial battery applications.
