Product classification
The ESS Battery Cell Performance Testing Cabinet is a high-precision system designed to evaluate the electrical and thermal performance of energy storage system (ESS) battery cells. It conducts a comprehensive analysis of capacity, efficiency, thermal behavior, and durability under varied operational conditions. The cabinet is engineered to ensure reliability and consistency for cells used in ESS applications.
Key Features
· Comprehensive Testing: Supports multi-parameter evaluation including voltage, current, capacity, resistance, and temperature.
· Wide Compatibility: Accommodates prismatic, pouch, and cylindrical battery cells.
· High Precision: Accurate and repeatable testing results.
· Flexible Testing Profiles: Customizable charge/discharge and stress cycle programs.
· Integrated Data Management: MES and ERP compatible for real-time monitoring and traceability.
Technical Specifications
1. Cell Compatibility
· Cell Types: Prismatic, cylindrical, pouch.
· Cell Dimensions:
o Prismatic: 50 × 20 × 70 mm to 300 × 100 × 400 mm.
o Cylindrical: 18650, 21700, 4680.
o Pouch: 50 × 50 mm to 300 × 500 mm.
2. Measurement and Testing Capabilities
· Voltage Measurement:
o Range: 0–5 V.
o Accuracy: ±0.005 V.
· Current Measurement:
o Range: 0.1–300 A.
o Accuracy: ±0.05%.
· Capacity Testing:
o Range: 0–500 Ah.
o Accuracy: ±0.1%.
· Internal Resistance Testing:
o Range: 0.01–50 mΩ.
o Accuracy: ±0.1 mΩ.
3. Testing Profiles
· Charge/Discharge Modes:
o Constant Current (CC).
o Constant Voltage (CV).
o Constant Power (CP).
· Programmable Cycles: Up to 1,000 customizable cycles per test.
· Testing Speed: Adjustable based on cell specifications and parameters
4. Thermal Monitoring and Control
· Temperature Range: 15–80°C (adjustable).
· Temperature Accuracy: ±1°C.
· Thermal Chamber Integration: Optional environmental chamber for high/low-temperature performance testing.
5. System Capacity
· Channels:
o Standard: 64–128 channels (expandable).
o Independent control for each channel.
· Throughput: Up to 1,000 cells/day depending on configuration
6. Data Management
· Data Logging: Real-time acquisition of voltage, current, capacity, and resistance data.
· Traceability: Full history stored with unique serial numbers for each cell.
· Report Generation: Automated reports with graphical and tabular analysis.
· Integration: Compatible with MES/ERP systems for centralized data management
7. Automation and Control
· HMI: Touchscreen interface for user-friendly operation.
· Control System: PLC-based with real-time monitoring.
· Programmable Recipes: Customizable profiles for different cell chemistries and specifications.
8. Safety Features
· Overcurrent Protection: Automatic shutdown in case of abnormal current.
· Overvoltage Protection: Stops testing if voltage exceeds safe thresholds.
· Temperature Alarms: Alerts for overheating or deviations from set ranges.
· Emergency Stop: Accessible buttons for immediate operation termination.
9. Mechanical Design
· Dimensions: 2,000 × 1,200 × 1,800 mm (customizable).
· Weight: Approximately 1,800 kg.
· Cooling System: Integrated air circulation for stable operation.
10. Power Requirements
· Input Voltage: AC 380V ±10%, 50/60 Hz, 3-phase.
· Power Consumption: ≤60 kW
11. Environmental Requirements
· Operating Temperature: 15–35°C.
· Humidity: ≤70% RH (non-condensing).
· Cleanliness: Dust-free environment recommended for optimal performance.
Applications
· Energy Storage Systems (ESS): Performance testing for cells used in large-scale storage systems.
· Renewable Energy Storage: Validation of cells for solar and wind power systems.
· Electric Vehicles (EV): Supplemental performance evaluation for ESS-grade cells.
Maintenance and Warranty
· Maintenance Schedule:
o Weekly: Inspection of connectors and cooling systems.
o Monthly: Calibration of measurement channels and sensors.
o Annually: Comprehensive diagnostics and firmware updates.
· Warranty:
o Standard: 1 year.
o Extended: Available upon request.