Battery Module PACK Performance Testing Cabinet

· Comprehensive Testing: Supports electrical, thermal, and cycle performance evaluation.

· High Precision: Accurate measurements of voltage, current, and capacity.

· Dynamic Load Simulation: Customizable charge-discharge profiles to replicate real-world conditions.

· Real-Time Monitoring: Continuous data acquisition and visualization.

· Scalability: Configurable for various module and PACK sizes.

1. Electrical Performance Testing

· Voltage Range: 0–1,000 V DC.

· Voltage Accuracy: ±0.05%.

· Current Range: 0–300 A (customizable for higher currents).

· Current Accuracy: ±0.1%.

· Capacity Measurement:

o Range: 10 Ah–500 Ah.

o Accuracy: ±0.2%.

· Internal Resistance Measurement:

o Range: 0.1 mΩ–1 Ω.

o Accuracy: ±0.5%.

2. Dynamic Testing

· Load Simulation: Variable load profiles for real-world performance testing.

· Cycle Testing: Programmable charge-discharge cycles (up to 10,000 cycles).

· Data Logging: Voltage, current, capacity, energy, and temperature recorded in real time.

· Cycle Time Accuracy: ±0.1%.

3. Thermal Management

· Temperature Range: -10°C to 80°C (with optional integrated chamber).

· Temperature Accuracy: ±1°C.

· Thermal Monitoring: Sensors for real-time thermal data acquisition.

· Cooling and Heating: Integrated systems for precise thermal control.

4. Mechanical Design

· Cabinet Configuration:

o Modular layout with multiple chambers for parallel testing.

o Adjustable fixtures to accommodate various module and PACK sizes.

· Capacity: Up to 16 modules/PACKs per cabinet.

· Dimensions:

o Length: 2,000–4,000 mm (customizable).

o Width: 1,200–2,000 mm.

o Height: 2,000 mm.

· Weight: 2,000–5,000 kg (depends on configuration).

5. Software and Control

· Control Interface:

o 15-inch touchscreen HMI with an intuitive user interface.

o Multi-language support (English, Chinese, etc.).

· Test Programming: Configurable test parameters and custom profiles.

· Data Analysis:

o Real-time graphing and historical trend analysis.

o Export formats: CSV, Excel, PDF.

o Cloud storage and IoT compatibility for remote monitoring.

· Connectivity: Ethernet, USB, and Wi-Fi options.

6. Safety Features

· Overvoltage and Overcurrent Protection: Ensures equipment and battery safety.

· Short-Circuit Detection: Automatic shutdown upon fault detection.

· Emergency Stop: Manual shutdown button for operator safety.

· Environmental Monitoring: Sensors for smoke, temperature, and humidity detection.

· Certifications: CE, UL, ISO 9001 compliant.

7. Electrical Specifications

· Power Supply: AC 380V ±10%, 50/60 Hz, 3-phase.

· Maximum Power Consumption: Up to 50 kW (depends on configuration).

· Control Voltage: 24V DC for internal systems.

8. Environmental Requirements

· Operating Temperature: 10–35°C.

· Humidity: ≤60% RH (non-condensing).

· Ventilation: Integrated cooling and airflow systems.

· EV Battery Testing: Performance evaluation of modules and PACKs in electric vehicles.

· Energy Storage Systems (ESS): Reliability testing for grid-scale applications.

· Consumer Electronics: Performance validation for battery modules in portable devices.

· R&D and Quality Assurance: Verification of design and manufacturing consistency.

· Maintenance Schedule:

o Weekly: Inspect connectors, fixtures, and sensors.

o Monthly: Calibrate voltage, current, and thermal systems.

o Annually: Perform comprehensive diagnostics and software updates.

· Warranty Period:

o Standard: 12 months.

o Extended: Available on request.

Overall automation rate: 70–90%, depending on configuration.

Automated functions include:

Automated loading/unloading with adjustable fixtures

Automatic switching between test modes (capacity, C-rate, DCIR, thermal simulation)

Closed-loop temperature management

Real-time data acquisition and pass/fail judgment

Intelligent safety protection: over-voltage, over-current, thermal monitoring

System Integration:

Fully compatible with MES/ERP systems

Automated barcode/QR code data tracking

Auto report generation and long-term historical data archiving

Charge/discharge performance test

Capacity & energy measurement

DCIR / ACIR testing

Temperature performance and stability inspection

BMS communication verification (CAN/LIN/RS485)

Safety testing (over-voltage, over-current, insulation resistance)

Full traceability for all tested modules/packs

Hardware Customization:

Custom fixtures for unique battery module/pack geometries

Flexible channel configurations

Optional regenerative energy recovery for higher efficiency

Software Customization:

Custom HMI interface

Unique test sequences

Dedicated BMS communication protocols

MES/ERP integration

Process Customization:

Tailored test cycles for EV, ESS, consumer electronics, and industrial applications

OEM Services:

Customer branding on cabinet appearance and software UI

Custom color schemes and control panel layouts

ODM Services:

Complete product design based on customer requirements

Joint development of new testing technology or high-power variants

Engineering support for laboratory layout and production line integration

Flexible Collaboration Models:

Module-only supply

Full turnkey solution (equipment + software + integration support)