Product classification
· Equipment Name: Six-Station Rotary Welding Machine
· Model: HY-SRW600
· Application: Designed for efficient, high-precision welding of battery components or metal parts in a continuous rotary process, combining multiple welding operations into a single machine.
· Production Capacity: 20–40 pieces per minute (process-dependent).
Mechanical Specifications
· Equipment Dimensions:
o Length: 2000 mm
o Width: 1800 mm
o Height: 2100mm
· Weight: 1800 kg
· Frame Material: Reinforced carbon steel with powder-coated finish.
· Table Material: Precision-machined stainless steel with anti-static coating.
· Station Indexing System:
o Type: Servo-driven rotary indexing table.
o Positioning Accuracy: ±0.02 mm.
o Station Capacity: 6 workstations with modular tooling.
Welding Specifications
· Welding Technology:
o Standard: Laser Welding.
o Optional: Ultrasonic or Resistance Welding.
· Laser Specifications:
o Power: 2000–3000 W (adjustable based on application).
o Wavelength: 1064 nm.
· Cycle Time: ≤10 seconds per weld.
· Welding Accuracy: ±0.02 mm.
· Material Compatibility: Aluminum, copper, nickel, stainless steel.
Vision and Inspection Systems
· Alignment Accuracy: ±0.02 mm.
· Vision System:
o Industrial-grade CCD cameras at multiple stations.
o Inspection Speed: ≤0.5 seconds per piece.
· Defect Detection: AI-based algorithms for detecting incomplete welds, cracks, or material misalignment.
Control and Interface
· Control System: PLC-based centralized system with independent modules for each station.
· HMI:
o 15-inch capacitive touchscreen with intuitive GUI.
o Multi-language support (English, Chinese, others).
· Programmable Parameters:
o Laser power, duration, and focus.
o Station-specific settings for different components.
· Data Logging:
o Internal Storage: 2 TB SSD for operation and quality data.
o Export Formats: CSV, PDF via USB, Ethernet, or cloud.
Electrical Specifications
· Power Supply: AC 380V ± 10%, 50/60 Hz, 3-phase.
· Maximum Power Consumption: 12 kW.
· Control Voltage: 24V DC for auxiliary systems
Safety Features
· Emergency Stop: Multiple emergency stop buttons at operator stations and central control panel.
· Laser Safety:
o Class 1 laser enclosures with interlocks.
o Protective safety curtains.
· Overload Protection: Integrated sensors for detecting excessive load on motors and welding systems.
· Protective Barriers: Transparent polycarbonate enclosures.
· Defect Alarms: Audible and visual alerts for misalignment or weld failures.
Environmental and Installation Requirements
· Operating Environment:
o Temperature: 15–30°C
o Humidity: ≤60% RH (non-condensing).
· Noise Level: ≤70 dB during operation.
· Installation Requirements:
o Flat, vibration-free surface.
o Minimum clearance: 1,200 mm around the machine.
Cooling System
· Type: Integrated water cooling system for laser and mechanical components.
· Cooling Capacity: 10 kW.
· Water Flow Rate: 10–20 L/min.
Optional Configurations
· Additional Welding Heads: Dual welding heads for increased throughput.
· IoT Connectivity: Remote monitoring and real-time diagnostics via cloud.
· Automated Sorting: Integrated sorting system for good and defective parts
Maintenance and Warranty
· Maintenance Schedule:
o Weekly: Clean lenses, inspect alignment systems, and check cooling units.
o Monthly: Calibrate laser power and inspect rotary indexer.
o Quarterly: Perform full diagnostics of electrical and mechanical systems.
· Warranty Period:
o Standard: 12 months.
o Extended: Up to 36 months available upon request.
