Product classification
The Robot Laser Welding Workstation is an advanced, automated welding solution designed to meet the requirements of high-precision manufacturing. It combines a multi-axis robotic arm with high-performance laser welding technology to handle complex welding tasks efficiently. This system is suitable for a wide range of applications, including automotive, aerospace, electronics, and battery assembly.
Key Features
· Flexible Automation: Supports multiple welding modes (spot, seam, and deep penetration).
· High Precision: Sub-millimeter accuracy for challenging geometries and tight tolerances.
· Integrated Vision System: Real-time alignment and quality assurance.
· Customizable Fixtures: Adapts to various workpiece sizes and configurations.
· IoT Ready: Real-time monitoring and remote diagnostics.
Technical Specifications
1. Robotic Arm
· Type: 6-axis articulated robotic arm.
· Payload Capacity: 6–20 kg.
· Reach: 1,200–2,000 mm.
· Positioning Accuracy: ±0.05 mm.
· Speed: Up to 1.5 m/s for welding tasks.
· Control System: Integrated motion controller with support for complex path programming.
2. Laser Welding System
· Laser Type: Fiber laser or diode laser (depending on configuration).
· Laser Power: 500 W – 6,000 W.
· Wavelength: 1,070 nm (for fiber lasers).
· Welding Accuracy: ±0.05 mm.
· Welding Modes:
o Spot welding.
o Continuous seam welding.
o Deep penetration welding.
· Weld Speed: Up to 500 mm/s (material dependent).
3. Workstation Design
· Work Area Dimensions:
o Width: 1,500–3,000 mm.
o Depth: 1,000–2,000 mm.
o Height: 1,500–2,000 mm.
· Enclosure:
o Fully enclosed structure with laser safety features.
o Large access doors for loading and unloading.
· Workholding: Adjustable and interchangeable fixtures for diverse components.
4. Vision and Monitoring System
· Camera Type: High-resolution CCD or CMOS cameras.
· Resolution: 8 MP or higher.
· Monitoring: Real-time process monitoring and weld quality assurance.
· Alignment: Automatic part alignment and positioning based on CAD data.
5. Cooling System
· Type: Water-cooled laser and optics.
· Cooling Capacity: 5–10 kW.
· Flow Rate: 20–50 L/min.
· Temperature Control: ±1°C.
6. Control System
· Interface:
o 15-inch touchscreen HMI.
o Multi-language support (English, Chinese, etc.).
· Programming:
o Offline programming for complex welding paths.
o CAD/CAM integration for seamless design-to-weld workflows.
· IoT Connectivity:
o Remote monitoring and data analytics.
o Predictive maintenance capabilities.
7. Electrical Specifications
· Power Supply: AC 380V ±10%, 50/60 Hz, 3-phase.
· Maximum Power Consumption: 20–50 kW.
· Control Voltage: 24V DC for sensors and peripherals.
8. Environmental Requirements
· Operating Conditions:
o Temperature: 10–35°C.
o Humidity: ≤60% RH (non-condensing).
· Noise Level: ≤75 dB.
· Fume Extraction: Integrated system for smoke and particulate removal.
Applications
· Automotive: Body-in-white components, battery assemblies, and structural parts.
· Aerospace: Thin-wall structures, precision parts.
· Electronics: Connectors, enclosures, and circuit components.
· Battery Manufacturing: Module welding and assembly.
Safety Features
· Laser Safety: Class 1 enclosure with automatic shutdown on fault detection.
· Interlocks: Prevent operation when access doors are open.
· Emergency Stops: Located at key points for operator safety.
· Fume Extraction: Built-in system for removing harmful emissions.
Maintenance and Warranty
· Maintenance Schedule:
o Weekly: Inspect optics and robotic motion.
o Monthly: Check laser power and cooling system performance.
o Quarterly: Full calibration and diagnostics.
· Warranty Period:
o Standard: 12 months.
o Extended: Optional.
Overall Dimensions and Weight
· Dimensions:
o Length: 4,000–6,000 mm (depends on configuration).
o Width: 2,000–3,000 mm.
o Height: 2,000–2,500 mm.
· Weight: Approximately 3,000–5,000 kg.
