Product classification
· Equipment Name: Dual-Station Terminal Pole Welding Machine
· Model: HY-DTPW2024
· Application: High-speed and precise welding of square battery cover. The dual-station design ensures continuous operation, improving efficiency and reducing downtime.
Mechanical Specifications
· Equipment Dimensions:
o Length: 2500 mm
o Width: 1800 mm
o Height: 2100 mm
· Weight: 1800 kg ± 5%
· Frame Material: Reinforced steel with anti-vibration structure.
· Worktable Material: Hard-coated aluminum with anti-static surface.
· Motion System:
o Dual servo-controlled X-Y-Z axes for each station.
o Precision linear guide rails for stable operation.
Welding Specifications
· Welding Technology:
o Standard: Laser Welding.
o Optional: Ultrasonic Welding or Resistance Welding.
· Laser Specifications:
o Wavelength: 1064 nm.
o Power: 1500 W–3000 W (adjustable).
· Welding Speed: Up to 15 welds per minute per station.
· Welding Accuracy: ±0.02 mm.
· Terminal Pole Material Compatibility: Copper, aluminum, and nickel.
· Battery Compatibility:
o Length: 50–200 mm
o Width: 30–150 mm
o Height: 5–50 mm
Dual-Station Features
· Station Operation:
o Simultaneous or independent operation for different battery models.
o Automatic switching for seamless production.
· Cycle Time: ≤10 seconds per weld (per station).
· Automatic Loading/Unloading: Pneumatic grippers or robotic arm integration.
Vision and Alignment System
· Alignment Accuracy: ±0.02 mm.
· Camera Specifications:
o High-resolution CCD cameras for terminal and pole alignment.
o Resolution: 5 MP.
· Lighting System: Adjustable LED ring lights for optimal visibility.
· Inspection Features:
o Pre-weld alignment verification.
o Post-weld inspection for structural integrity and weld quality.
Control and Interface
· Control System: Adopt special welding control card, easy to operate
· HMI:
o Multi-language support (English, Chinese, others).
· Programmable Parameters:
o Laser power, duration, and spot size.
o Station-specific recipes for different terminal designs.
· Data Logging:
o Internal Storage: 1 TB SSD for process data.
o Export Formats: CSV, PDF via USB, Ethernet, or Wi-Fi.
Electrical Specifications
· Power Supply: AC 380V ± 10%, 50/60 Hz, 3-phase.
· Maximum Power Consumption: 10 kW.
· Control Voltage: 24V DC for auxiliary systems.
Safety Features
· Emergency Stop: Accessible at both stations and central control panel.
· Laser Safety: Class 1 laser enclosures with safety interlocks.
· Overload Protection: Real-time monitoring of welding current and laser system.
· Protective Barriers: Transparent polycarbonate enclosures with interlocks.
· Defect Alarms: Audible and visual alerts for misaligned terminals or welding defects.
Environmental and Installation Requirements
· Operating Environment:
o Temperature: 15–30°C
o Humidity: ≤60% RH (non-condensing).
· Noise Level: ≤70 dB during operation.
· Installation Requirements:
o Flat, vibration-free surface.
o Minimum clearance: 1,000 mm on all sides.
Cooling System
· Type: Integrated water cooling system for laser and welding components.
· Cooling Capacity: 5 kW.
· Water Flow Rate: 10–15 L/min.
Maintenance and Warranty
· Maintenance Schedule:
o Weekly: Clean lenses, inspect alignment systems, and check cooling units.
o Monthly: Calibrate laser power and inspect terminal grippers.
o Quarterly: Perform full diagnostic of electrical and mechanical components.
· Warranty Period:
o Standard: 12 months.
o Extended: Up to 36 months available upon request.
