Product classification
· Equipment Name: Dual-Station Enclosed Rotary Welding Machine
· Model: HY-DSRW800
· Application: Precision welding of battery components, metal parts, or other materials requiring high-speed, dual-station rotary processing. The enclosed design ensures operator safety and minimizes environmental interference.
· Production Capacity: 20–40 pieces per minute depending on the application.
Mechanical Specifications
· Equipment Dimensions:
o Length: 2000 mm
o Width: 1800 mm
o Height: 2100 mm
· Weight: 1800 kg
· Frame Material: Reinforced steel with a powder-coated finish.
· Worktable Material: Precision-machined stainless steel with anti-static properties.
· Rotary Indexing Table:
o Number of Stations: 2
o Positioning Accuracy: ±0.02 mm.
o Drive System: Servo motor with direct drive for high precision.
Welding Specifications
· Welding Technology: Fiber Laser Welding.
· Laser Specifications:
o Power: 3000W Hybrid welding
o Wavelength: 1064 nm.
o Spot Size: 0.1–0.3 mm.
· Welding Speed: Up to 12 welds per minute per station.
· Welding Accuracy: ±0.02 mm.
· Material Compatibility:
o Metals: Aluminum, copper, stainless steel, and nickel.
o Parts Dimensions:
■ Diameter: 10–300 mm.
■ Thickness: 0.2–3 mm.
Dual-Station Features
· Station Design:
o Fully independent stations operating simultaneously.
o Support for different welding programs per station.
· Cycle Time: ≤10 seconds per part.
· Flexible Integration: Configurable tooling for diverse components.
Enclosure and Safety Features
· Enclosure Design: Fully enclosed structure with viewing windows.
· Viewing Windows:
o Material: Polycarbonate with OD5 laser safety rating.
o Position: Front and side panels for operator monitoring.
· Safety Interlocks:
o Prevent operation when the enclosure is open.
o Emergency stop buttons at strategic locations.
· Laser Safety Compliance: Class 1 laser safety certified.
Vision and Alignment System
· Alignment System:
o High-resolution cameras for part positioning and weld tracking.
o Lighting: LED-based with anti-reflective filters.
· Alignment Accuracy: ±0.02 mm.
· Inspection Features:
o Pre-weld: Verify alignment and part presence.
o Post-weld: Inspect weld quality and structural integrity.
Control and Interface
· Control System: Based on welding control card with independent control for each station.
· Human-Machine Interface (HMI):
o User-friendly interface with recipe management.
o Multi-language support (English, Chinese, others).
· Programmable Parameters:
o Laser power, pulse frequency, and spot size.
o Rotary table indexing speed and positioning.
· Data Logging:
o Storage: 2 TB SSD.
o Export: USB, Ethernet, or Wi-Fi (CSV, PDF formats).
Electrical Specifications
· Power Supply: AC 380V ± 10%, 50/60 Hz, 3-phase.
· Maximum Power Consumption: 12 kW.
· Control Voltage: 24V DC for auxiliary systems.
Environmental and Installation Requirements
· Operating Environment:
o Temperature: 15–30°C.
o Humidity: ≤60% RH (non-condensing).
· Noise Level: ≤70 dB during operation.
· Installation Requirements:
o Floor Load: >1000 kg/m².
o Clearance: Minimum 1000 mm around the equipment.
Cooling System
· Type: Integrated water cooling system for laser components.
· Cooling Capacity: 8 kW.
· Water Flow Rate: 10–20 L/min.
· Optional: Air-cooled system for specific applications.
Optional Configurations
· Dual Laser Sources: Independent lasers for each station to enhance throughput.
· Advanced Vision System: AI-based alignment and defect recognition.
· IoT Connectivity: Remote diagnostics and real-time monitoring.
· Automated Sorting: Integration with sorting modules for pass/fail criteria.
Maintenance and Warranty
· Maintenance Schedule:
o Weekly: Inspect lenses, alignment systems, and rotary table.
o Monthly: Calibrate laser power and inspect servo motors.
o Quarterly: Conduct full diagnostics of electrical and mechanical systems.
· Warranty Period:
o Standard: 12 months.
o Extended: Up to 36 months available upon request.
