Battery Top Cap Welding Equipment

· Equipment Dimensions:

o Length: 1500 mm

o Width: 1200 mm

o Height: 2100 mm

· Weight: 1300 kg

· Frame Material: High-strength steel frame with powder coating for durability.

· Worktable Material: Anodized aluminum with anti-static and wear-resistant surface.

· Motion System: Precision servo-driven X-Y-Z axes with linear guide rails.

· Welding Technology:

o Laser Welding (standard).

· Laser Type: Fiber laser, 1064 nm wavelength.

· Laser Power: 500–3000 W (adjustable).

· Welding Speed: 150mm/s (process-dependent).

· Welding Spot Size: 0.1–0.5 mm (configurable).

· Welding Accuracy: ±0.03 mm.

· Material Compatibility:

o Top Cap Materials: Aluminum, nickel, and copper.

o Battery Case Materials: Aluminum and stainless steel.

· Alignment Accuracy: ±0.02 mm.

· Camera Specifications:

o Resolution: 5 MP industrial-grade CCD camera.

o Field of View: Adjustable for varying cap sizes.

· Lighting System: Adjustable LED illumination for enhanced visibility.

· Inspection Features:

o Pre-weld alignment and cap placement verification.

o Post-weld inspection for seam integrity and defects.

· Control System: Based on welding control card with integrated HMI (Human Machine Interface)

· Interface:

o 19-inch display with relevant user interface

o Multi-language support (English, Chinese, others).

· Programmable Parameters:

o Laser power, duration, and focus.

o Welding patterns and sequences.

o Recipe storage for various battery models.

· Data Logging:

o Internal Capacity: 1 TB SSD for process history.

o Export Formats: CSV and PDF via USB, Ethernet, or Wi-Fi.

· Power Supply: AC 220V ± 10%, 50/60 Hz.

· Maximum Power Consumption: 18 kW.

· Control Voltage: 24V DC for auxiliary systems.

· Emergency Stop: Emergency stop buttons on all accessible panels.

· Overload Protection: Real-time monitoring of force and welding power.

· Laser Safety: Fully enclosed Class 1 laser operation with interlock systems.

· Protective Barriers: Transparent enclosure with safety interlocks for operator protection.

· Error Detection: Audible and visual alarms for misalignment, overheating, or defective welds.

· Operating Environment:

o Temperature: 10–30°C

o Humidity: ≤65% RH (non-condensing).

· Noise Level: ≤75 dB during operation.

· Installation Requirements:

o Flat, vibration-free surface.

o Minimum clearance: 800 mm on all sides.

· Type: Water-cooled laser module with independent chiller.

· Flow Rate: 10–15 L/min.

· Cooling Power: 3.5 kW.

· Maintenance Schedule:

o Weekly: Clean laser lens, inspect fixtures, and check alignment.

o Monthly: Inspect servo motors, cooling systems, and electrical connections.

o Quarterly: Calibrate alignment and welding systems.

· Warranty Period:

o Standard: 12 months.

o Extended: Up to 36 months available upon request.