Battery Terminal Tab Welding Equipment

· Equipment Dimensions:

o Length: 2000 mm

o Width: 1800 mm

o Height: 2100 mm

· Weight: 1300 kg ± 5%

· Frame Material: High-strength steel frame with powder coating for durability.

· Worktable: Hardened stainless steel with anti-static surface treatment.

· Motion System: Servo motor-driven X-Y-Z axes with linear guide rails for high precision.

· Welding Technology:

o Standard: Laser welding.

o Optional: Laser or resistance welding.

· Welding Power: 2–6kW depending on tab thickness and material.

· Welding Speed: 5–10 welds per minute (process-dependent).

· Welding Accuracy: ±0.1 mm.

· Tab Thickness Range: 0.1–0.5 mm.

· Tab Material Compatibility: Aluminum, copper, nickel, and multi-layer laminates.

· Camera Specifications:

o Type: High-resolution CCD camera with auto-focus capability.

o Resolution: 5 MP.

· Alignment Accuracy: ±0.05 mm using image recognition algorithms.

· Lighting: Adjustable LED ring light for consistent illumination.

· Detection Features:

o Pre-weld alignment verification.

o Post-weld inspection for defects such as cracks or misalignment.

· Control System: Based on welding control card with integrated HMI (Human-Machine Interface).

· Display: 19-inch monitor with intuitive UI.

· Programmable Features:

o Welding parameters (power, duration, pressure).

o Alignment and positioning adjustments.

o Recipe storage for different battery types.

· Data Logging:

o Internal storage: 1 TB SSD.

o Export Formats: CSV and PDF via USB, Ethernet, or Wi-Fi.

· Power Supply: AC 380V ± 10%, 50/60 Hz, 3-phase.

· Maximum Power Consumption: 36kW.

· Control Voltage: 24V DC for internal systems.

· Emergency Stop: Multiple emergency stop buttons strategically placed.

· Overload Protection: Real-time current and force monitoring with automatic system shutdown.

· Safety Enclosure: Transparent safety covers with interlocks to prevent operation when open.

· Operating Environment:

o Temperature: 10–30°C

o Humidity: ≤60% RH (non-condensing).

· Noise Level: ≤75 dB during operation.

· Installation Requirements:

o Flat surface with anti-vibration foundation.

o Clearance: Minimum 800 mm on all sides.

· Dual Welding Heads: For simultaneous processing of multiple tabs.

· IoT Connectivity: Real-time process monitoring and predictive maintenance.

· Maintenance Schedule:

o Weekly: Clean welding head and lens.

o Monthly: Inspect and calibrate alignment systems.

o Quarterly: Lubricate moving parts and check electrical connections.

· Warranty Period:

o Standard: 12 months.

o Extended: Up to 36 months upon request.