Product classification
· Equipment Name: Battery Terminal Tab Transition Sheet Welding Equipment
· Model: HY-TTW6060
· Application: Specialized for high-precision welding of battery terminal tabs to transition sheets in lithium-ion battery manufacturing. Supports multi-layer material welding with consistent bonding quality.
Mechanical Specifications
· Equipment Dimensions:
o Length: 1600 mm
o Width: 1200 mm
o Height: 2100 mm
· Weight: 1500 kg ± 5%
· Frame Material: Industrial-grade steel frame with anti-corrosion treatment.
· Worktable Material: Hardened stainless steel with anti-static and wear-resistant coating.
· Motion System: Precision servo-driven X-Y-Z axes with linear guide rails.
Welding Specifications
· Welding Technology:
o Laser Welding (standard).
· Laser Type: Fiber laser, 1064 nm wavelength.
· Laser Power: 3000W–6000 W (adjustable).
· Spot Size: 0.1–0.5 mm (configurable).
· Welding Speed: 5–12 welds per minute, depending on material and thickness.
· Welding Accuracy: ±0.05 mm.
· Transition Sheet Compatibility:
o Thickness: 0.1–1.5 mm.
o Materials: Aluminum, nickel, copper, and laminated sheets.
· Tab Compatibility: Aluminum, nickel, copper, and multi-layer combinations.
Vision and Alignment System
· Alignment Accuracy: ±0.03 mm.
· Camera:
o Type: Industrial-grade high-resolution CCD camera.
o Resolution: 5 MP.
· Lighting System: Adaptive LED illumination for consistent weld seam visibility.
· Error Detection: Automated detection of material misalignment, contamination, and weld defects.
Control and Interface
· Control System: Based on welding control card with integrated HMI (Human Machine Interface)
· Interface:
o 19-inch display with intuitive user interface
o Multi-language support (English, Chinese, others).
· Programmable Parameters:
o Laser power, duration, and spot size.
o Weld patterns and sequences.
o Recipe management for different battery models.
· Data Logging:
o Internal Capacity: 1 TB SSD for weld history storage.
o Export Formats: CSV and PDF via USB, Ethernet, or Wi-Fi.
Electrical Specifications
· Power Supply: AC 380V ± 10%, 50/60 Hz, 3-phase.
· Maximum Power Consumption: 36 kW.
· Control Voltage: 24V DC for internal systems.
Safety Features
· Emergency Stop: Dual redundant emergency stop buttons.
· Overload Protection: Automatic shutdown upon detecting overcurrent or excessive force.
· Laser Safety: Enclosed laser operation with Class 1 protective casing and interlocks.
· Temperature Monitoring: Real-time monitoring of weld area and cooling system.
Environment & Installation
· Operating Environment:
o Temperature: 10–30°C
o Humidity: ≤65% RH (non-condensing).
· Noise Level: ≤75 dB during operation.
· Installation Requirements:
o Flat, vibration-free surface.
o Minimum clearance: 800 mm on all sides.
Cooling System
· Type: Water-cooled laser module with independent chiller.
· Cooling Capacity: 18KW
· Flow Rate: 65L/min
Optional Configurations
· Dual Welding Heads: For increased productivity and simultaneous processing.
· IoT Connectivity: Remote monitoring and diagnostics via cloud platform.
· Custom Transition Sheet Molds: For non-standard sheet sizes and shapes.
· Integrated Pre-Weld Cleaning: Ultrasonic or laser cleaning module to ensure material surface quality.
Maintenance and Warranty
· Maintenance Schedule:
o Weekly: Clean lens, inspect worktable, and check laser alignment.
o Monthly: Inspect servo motors, cooling system, and electronic connections.
o Quarterly: Full calibration of alignment and welding systems.
· Warranty Period:
o Standard: 12 months.
o Extended: Up to 36 months upon request.
