Product classification
· Equipment Name: Battery Mylar Film Wrapping Equipment
· Model: HY-MFW7070
· Application: Precise wrapping of Mylar insulation film around battery cells for enhanced safety and electrical isolation in prismatic batteries.
Mechanical Specifications
· Equipment Dimensions:
o Length: 1500 mm
o Width: 1200 mm
o Height: 1800 mm
· Weight: 800 kg
· Frame Material: High-strength steel frame with anti-corrosion coating.
· Worktable Material: Anodized aluminum with anti-static and wear-resistant surface.
· Wrapping Mechanism: Servo-driven rollers with precision tension control.
Wrapping Process Specifications
· Film Material: Mylar, PET, or other insulation films.
· Film Thickness Range: 0.02–0.1 mm.
· Cell Size Compatibility:
o Width: 50–200 mm.
o Height: 50–400 mm.
o Thickness: 20–85 mm.
Control and Interface
· Control System: PLC with integrated HMI for real-time operation.
· Interface:
o 10-inch capacitive touchscreen.
o Multi-language support (English, Chinese, others).
· Programmable Parameters:
o Film tension, overlap, and wrapping speed.
o Cutting length and sealing temperature.
o Recipe storage for different battery configurations.
· Data Logging:
o Internal Capacity: 500 GB for process history.
o Export Formats: CSV via USB, Ethernet, or Wi-Fi.
Electrical Specifications
· Power Supply: AC 220V ± 10%, 50/60 Hz, single-phase.
· Maximum Power Consumption: 4 kW.
· Control Voltage: 24V DC for auxiliary systems.
Safety Features
· Emergency Stop: Dual emergency stop buttons on the front and rear panels.
· Film Tension Monitoring: Automatic halt on over-tension or film breakage.
· Protective Enclosure: Transparent cover with interlock mechanism.
· Thermal Safety: Overheat protection for sealing and adhesive systems.
Environment & Installation
· Operating Environment:
o Temperature: 10–30°C
o Humidity: ≤65% RH (non-condensing).
· Noise Level: ≤70 dB during operation.
· Installation Requirements:
o Flat and vibration-free surface.
o Clearance: Minimum 600 mm on all sides.
Optional Configurations
· Customized Wrapping Profiles: For non-standard battery dimensions or shapes.
· IoT Connectivity: Cloud-based monitoring and predictive maintenance.
Maintenance and Warranty
· Maintenance Schedule:
o Monthly: Inspect servo motors and alignment systems.
o Quarterly: Calibrate sensors and lubricate moving parts.
· Warranty Period:
o Standard: 12 months.
o Extended: Up to 36 months available upon request.
