Product classification
· Equipment Name: Prismatic Battery Hot Press Equipment
· Model: HY-HP2024
· Application: Precise hot pressing and lamination of prismatic lithium-ion battery cells during assembly processes.
Mechanical Specifications
· Equipment Dimensions:
o Length: 2000 mm
o Width: 1000 mm
o Height: 2500 mm
· Weight: 2500 kg ± 5%
· Frame Material: High-strength carbon steel with powder-coated finish.
· Actuation System: Precision servo motor with ball screw-driven pressing mechanism.
Pressing System
· Pressing Force Range:
o Minimum: 5 kN
o Maximum: 100 kN (adjustable via PLC interface)
· Force Accuracy: ±0.1% (real-time feedback via load cell)
· Pressing Area Dimensions:
o Upper Plate: 300 mm × 400 mm
o Lower Plate: 300 mm × 400 mm
· Parallelism Tolerance: ≤ 0.05 mm
Thermal Control System
· Heating Plate Material: Hardened aluminum alloy with embedded thermal sensors.
· Temperature Control Range: Room temperature to 250°C.
· Temperature Control Method: PID controller with real-time feedback.
· Heating Rate: ≤ 5°C/s (adjustable).
· Temperature Uniformity:
o Across Plate Surface: ±2°C
o Stability: ±0.5°C
Process Control System
· Control Interface:
o 10-inch TFT touch screen display.
o Multi-language support: English, Chinese, etc.
· Programmable Parameters:
o Temperature profiles (up to 5 stages).
o Pressing force/time sequences.
o Cooling cycles.
· Data Logging:
o Internal storage capacity: 2 GB (up to 100,000 cycles).
o Export Format: CSV via USB or Ethernet.
Electrical Specifications
· Power Supply: AC 380V ± 10%, 50/60 Hz, 3-phase.
· Maximum Power Consumption: 50 kW
· Control Voltage: 24V DC for safety and signal integrity.
Safety Features
· Emergency Stop: Dual redundant emergency stop buttons.
· Overload Protection:
o Real-time pressure monitoring.
o Automatic shutdown on force deviation >10%.
· Temperature Safety: Independent thermal fuse and overheat alarm at 260°C.
· Operator Safety: Protective safety shields with interlock switches.
Environment & Installation
· Operating Environment:
o Temperature: 10–35°C
o Humidity: ≤70% RH (non-condensing).
· Noise Level: ≤70 dB under standard operation.
· Installation Requirements:
o Level concrete foundation.
o Minimum clearance: 500 mm on all sides.
Optional Configurations
· Mold Customization: Precision molds tailored to customer specifications.
· IoT Connectivity: Real-time monitoring and diagnostics via cloud platform.
· Automatic Loading/Unloading: Robotic module integration for higher throughput.
Maintenance and Warranty
· Scheduled Maintenance:
o Heating elements: Every 12 months.
o Pressing mechanism lubrication: Every 6 months.
· Warranty Period:
o Standard: 12 months.
o Extended options available.
