Battery Blue Film Wrapping Equipment

· Equipment Dimensions:

o Length: 2200 mm

o Width: 1600 mm

o Height: 2000 mm

· Weight: 1200 kg ± 5%

· Frame Material: High-strength steel with anti-corrosion treatment.

· Worktable Material: Anodized aluminum alloy with anti-static properties.

· Motion System: Servo-driven X-Y-Z axes with linear guide rails for precise positioning.

· Film Material: Blue PET/PP insulation film.

· Film Thickness: 0.02–0.08 mm.

· Cell Dimensions:

o Width: 50–200 mm

o Height: 50–400 mm

o Thickness: 20–80 mm

· Wrapping Speed: Up to 2 cells per minute (process-dependent).

· Film Overlap Control: Adjustable overlap range of 1–5 mm.

· Wrapping Tension: Automatically adjustable to ensure uniform application.

· Film Roll Specifications:

o Maximum Roll Diameter: 300 mm

o Core Diameter: 76 mm

o Film Width: 60–450 mm (adjustable).

· Feeding Accuracy: ±0.1 mm.

· Automatic Film Loading: Supports quick replacement with tension control.

· Control System: PLC-based control system with integrated HMI.

· Interface:

o 10-inch capacitive touchscreen with user-friendly GUI.

o Multi-language support (English, Chinese, others).

· Programmable Parameters:

o Wrapping tension, overlap, and speed.

o Film heating and sealing temperature.

o Recipe storage for different battery models.

· Data Logging:

o Internal Capacity: 1 TB SSD for process history.

o Export Formats: CSV, PDF via USB, Ethernet, or Wi-Fi.

· Power Supply: AC 220V ± 10%, 50/60 Hz.

· Maximum Power Consumption: 6 kW.

· Control Voltage: 24V DC for auxiliary systems.

· Emergency Stop: Dual emergency stop buttons on front and rear panels.

· Overload Protection: Real-time monitoring of motor load and film tension.

· Protective Barriers: Transparent enclosure with interlocks to ensure safe operation.

· Defect Detection Alerts: Audible and visual alarms for film misalignment or insufficient sealing.

· Anti-Jam System: Automatic detection and correction of film jams.

· Operating Environment:

o Temperature: 15–30°C

o Humidity: ≤65% RH (non-condensing).

· Noise Level: ≤70 dB during operation.

· Installation Requirements:

o Flat, vibration-free surface.

o Clearance: Minimum 800 mm on all sides.

· Dual Wrapping Heads: For higher throughput by processing two cells simultaneously.

· Automated Loading/Unloading System: Conveyor or robotic arm integration for seamless operation.

· IoT Connectivity: Remote monitoring and diagnostics via cloud platforms.

· Advanced Inspection System: High-resolution 3D cameras for surface defect detection.

· Maintenance Schedule:

o Weekly: Clean rollers, check film feeding components, and inspect heating elements.

o Monthly: Verify alignment and recalibrate wrapping parameters.

o Quarterly: Perform a full diagnostic of the control system and motion components.

· Warranty Period:

o Standard: 12 months.

o Extended: Up to 36 months available upon request.