Product classification
· Equipment Name: Battery Blue Film Wrapping Equipment
· Model: HY-BFW3030
· Application: Automated wrapping of protective blue insulation film around battery cells, electrical insulation, and surface protection.
Efficiency and Cost Savings: Designed to reduce manual labor and increase production throughput, delivering faster return on investment for production lines.
Consistent Quality: Ensures uniform insulation film application, minimizing defects and maintaining high-quality standards throughout battery manufacturing.
Customizable for Production Needs: Adjustable tension, overlap, and speed settings allow flexible adaptation to different battery sizes and production requirements.
Scalable Integration: Fully compatible with existing battery assembly lines, enabling smooth integration into automated or semi-automated production processes.
Reliability and Safety: Built-in protective barriers, emergency stop systems, and overload protection reduce operational risks and ensure continuous production.
Space Requirements: Requires sufficient floor space with a minimum 800 mm clearance on all sides and a vibration-free installation area.
Power Supply: Stable AC 220V ±10% power source is needed to guarantee uninterrupted operation.
Production Volume: Suitable for small-to-medium battery production lines; optional dual wrapping head system available for higher throughput.
Maintenance Support: Regular maintenance schedules and global technical support ensure long-term equipment reliability.
Supplier Reliability: Provided by experienced manufacturers with a proven track record in battery packaging equipment.
Mechanical Specifications
· Equipment Dimensions:
o Length: 2200 mm
o Width: 1600 mm
o Height: 2000 mm
· Weight: 1200 kg ± 5%
· Frame Material: High-strength steel with anti-corrosion treatment.
· Worktable Material: Anodized aluminum alloy with anti-static properties.
· Motion System: Servo-driven X-Y-Z axes with linear guide rails for precise positioning.
Wrapping Specifications
· Film Material: Blue PET/PP insulation film.
· Film Thickness: 0.02–0.08 mm.
· Cell Dimensions:
o Width: 50–200 mm
o Height: 50–400 mm
o Thickness: 20–80 mm
· Wrapping Speed: Up to 2 cells per minute (process-dependent).
· Film Overlap Control: Adjustable overlap range of 1–5 mm.
· Wrapping Tension: Automatically adjustable to ensure uniform application.
Film Feeding System
· Film Roll Specifications:
o Maximum Roll Diameter: 300 mm
o Core Diameter: 76 mm
o Film Width: 60–450 mm (adjustable).
· Feeding Accuracy: ±0.1 mm.
· Automatic Film Loading: Supports quick replacement with tension control.
Control and Interface
· Control System: PLC-based control system with integrated HMI.
· Interface:
o 10-inch capacitive touchscreen with user-friendly GUI.
o Multi-language support (English, Chinese, others).
· Programmable Parameters:
o Wrapping tension, overlap, and speed.
o Film heating and sealing temperature.
o Recipe storage for different battery models.
· Data Logging:
o Internal Capacity: 1 TB SSD for process history.
o Export Formats: CSV, PDF via USB, Ethernet, or Wi-Fi.
Electrical Specifications
· Power Supply: AC 220V ± 10%, 50/60 Hz.
· Maximum Power Consumption: 6 kW.
· Control Voltage: 24V DC for auxiliary systems.
Safety Features
· Emergency Stop: Dual emergency stop buttons on front and rear panels.
· Overload Protection: Real-time monitoring of motor load and film tension.
· Protective Barriers: Transparent enclosure with interlocks to ensure safe operation.
· Defect Detection Alerts: Audible and visual alarms for film misalignment or insufficient sealing.
· Anti-Jam System: Automatic detection and correction of film jams.
Environment & Installation
· Operating Environment:
o Temperature: 15–30°C
o Humidity: ≤65% RH (non-condensing).
· Noise Level: ≤70 dB during operation.
· Installation Requirements:
o Flat, vibration-free surface.
o Clearance: Minimum 800 mm on all sides.
Optional Configurations
· Dual Wrapping Heads: For higher throughput by processing two cells simultaneously.
· Automated Loading/Unloading System: Conveyor or robotic arm integration for seamless operation.
· IoT Connectivity: Remote monitoring and diagnostics via cloud platforms.
· Advanced Inspection System: High-resolution 3D cameras for surface defect detection.
Maintenance and Warranty
· Maintenance Schedule:
o Weekly: Clean rollers, check film feeding components, and inspect heating elements.
o Monthly: Verify alignment and recalibrate wrapping parameters.
o Quarterly: Perform a full diagnostic of the control system and motion components.
· Warranty Period:
o Standard: 12 months.
o Extended: Up to 36 months available upon request.
