EV Smart Factory Solution
EV Battery Smart Factory Solution is an advanced, intelligent manufacturing system designed to enhance the production efficiency, quality, and safety of EV battery packs. By integrating automation, digitalization, and AI-driven technologies, the smart factory ensures high-precision manufacturing with minimal human intervention.
✅ Fully Automated Production – Reduces labor costs and improves consistency.
✅ AI & Big Data Integration – Enables real-time monitoring, predictive maintenance, and quality control.
✅ IoT & Digital Twin Technology – Simulates production processes for optimization.
✅ Flexible & Scalable Manufacturing – Supports different battery chemistries and pack configurations.
✅ Smart Quality Control System – AI-driven defect detection and automated testing.
Custom Built for Your EV Battery Assembly Line
High-Precision Automated Production for Prismatic, Pouch & Blade Batteries
Transform Your Battery Production with Intelligent Manufacturing
Huiyao Laser delivers end-to-end smart factory solutions for EV power battery modules and PACK assembly. Our advanced laser welding, robotic automation, and AI-powered inspection systems enable manufacturers to achieve:
✔ 30% higher productivity (up to 12PPM)
✔ Near-zero defect rates (99.8% yield)
✔ 70% lower labor costs through full automation
✔ Complete digital traceability with integrated MES
Industry-Leading Performance Metrics
Key Indicator | Traditional Line | Huiyao Smart Line | Improvement |
Cycle Time | 15s/module | ≤12s/module | 20% faster |
Welding CPK | <1.33 | ≥1.67 | 25% more consistent |
OEE | 75% | ≥86% | 11-point gain |
Energy Use | Baseline | 25% reduction | Significant savings |
Prismatic Battery Line
Fully automatic stacking (15s/module)
±0.1mm laser welding precision
1.5GWh/year single-line capacity
Pouch Battery Line
Auto edge folding & sealing
±0.2mm alignment accuracy
Integrated leak testing at 12PPM
Blade Battery CTP Line
Ultra-high-speed welding (0.3s/weld)
Structural integrity verification
12PPM throughput
Robotic Laser Welding Workstations
6-axis robots with ±0.02mm repeatability
10m/min welding speed with real-time QA
100% Inline Testing Systems
Electrical/mechanical/thermal validation
≤30s/module test cycle
Smart Factory MES
Real-time OEE monitoring
Full-process traceability (cell to PACK)
ERP/cloud integration
Precision Engineering
15+ years specializing in laser processing with:
Industry-best ±0.1mm welding tolerance
Adaptive parameter control for multi-chemistry support (LFP/NMC)
Turnkey Implementation
From design to commissioning in 6-9 months:
Customized line configuration
Mixed-production capability
≤72hr smart upgrades for existing lines
Global Support Network
24/7 remote diagnostics
On-site technical assistance
Operator training & preventive maintenance
Technical Requirements
Parameter | Specification |
Workshop Height | ≥6m |
Floor Load | ≥5 tons/m² |
Temperature | 22±2℃ |
Humidity | 45±5% RH |
Power Supply | 380V±10%, 50Hz |
Ready to Upgrade Your Battery Production?
Contact Us for a free needs analysis and customized quotation within 48 hours.
Q: Can you handle different battery formats on one line?
A: Yes – our flexible fixtures support prismatic/pouch/blade mixed production.
Q: What’s your typical project timeline?
A: 6-9 months from design to SOP, with ≤72hr downtime for retrofits.
Q: How is data security managed?
A: Military-grade encryption with role-based access controls in our MES.
