Battery Smart Factory Solution
Huiyao Laser Battery Module Automation Assembly Line is at the forefront of advanced manufacturing technology, aiming to simplify and upgrade battery module production in an excellent way. From concept to execution, every aspect of this assembly line has been carefully designed to revolutionize battery manufacturing and enable enterprises to thrive in a fiercely competitive environment.
Key Features:
■ Modular and Scalable Design: Assembly lines are often designed with modularity in mind, allowing manufacturers to adjust and expand production capacities to meet varying demands.
■ Compatibility with Various Cell Types: Modern assembly lines can handle different battery cell formats, including prismatic, cylindrical, and pouch cells, providing flexibility for manufacturers to adapt to diverse product specifications.
■ Integrated Testing and Quality Control: Incorporating high-precision measuring and testing machines ensures that each battery module meets stringent quality and safety standards.
■ Advanced Automation Technologies: Utilizing industrial robots, automated welding systems, and digital twin software enhances the efficiency and accuracy of the assembly process.
Custom Built For Your Assembly Line
Our Battery Smart Factory Solution provides a complete and intelligent production line for lithium battery pack assembly, from cell preparation to module and pack integration. The system is designed to achieve high efficiency, precision, and consistency across the entire manufacturing process.
1. Integrated Production Line Design
The solution covers the full process — from cell sorting, module assembly, pack welding, testing, and final inspection — ensuring smooth and efficient operation. Each stage of the production line is optimized for output capacity, yield rate, and equipment utilization.
2. Advanced Automation and Control
Automation levels can reach up to 95% in the module line and 90% in the pack line. Intelligent robotic systems, visual inspection units, and data monitoring platforms are integrated to maintain stable, continuous, and efficient production.
3. Precision and Quality Assurance
High-precision welding, automatic alignment, and real-time CCD and X-ray inspection systems ensure every battery pack meets strict performance and safety standards. The overall detection accuracy reaches within microns, providing reliable quality control throughout the production process.
4. Key Equipment and Process Modules
Cell Sorting and Grading – Ensures cell consistency and eliminates defective units.
Module and Pack Assembly – Automated stacking, welding, and enclosure sealing.
Laser Welding and Ultrasonic Welding – Guarantees strong, low-resistance connections.
Leakage and Insulation Testing – Detects potential safety issues before delivery.
Final Performance Testing – Confirms voltage, resistance, and cycle stability.
5. Flexible Configuration for Different Battery Types
The system supports multiple battery formats, including pouch, prismatic, and cylindrical cells, adapting to diverse application needs across electric vehicles, energy storage systems, and industrial equipment.
6. High Efficiency and Utilization
Production speed and yield are optimized for large-scale manufacturing. Equipment utilization can reach 97% or higher, while yield rates exceed 99.5%, ensuring consistent output and cost-effective operation.
7. Intelligent Data Management
The entire line is equipped with data collection and monitoring systems for real-time process tracking, production analysis, and maintenance optimization. This digital integration enables predictive maintenance and stable long-term performance.
